How Vesco Clean Energy Scaled Battery Recycling Operations with WeighPay ERP

Discover how Vesco Clean Energy, a 77-year industry leader, scaled their battery recycling operations with WeighPay ERP. Learn how they manage multiple battery chemistries, 2 facilities, and 300+ EV chargers with same-day implementation.

Written by Stacy Duty, Founder & CEO, The WeighPay Group — Building hybrid-cloud scale & POS software for the recycling and waste industry since 2011. Reviewed by WeighPay Operations Review. Last reviewed .

<div class="featured-image mb-8"> <img src="/attached_assets/stock_images/battery_recycling_fa_9f6659e2.jpg" alt="Battery recycling facility operations at Vesco Clean Energy" class="w-full rounded-lg shadow-lg" /> <p class="text-sm text-muted-foreground mt-2 text-center">Battery sorting and lifecycle management at Vesco Clean Energy facilities</p> </div> <div class="bg-blue-50 dark:bg-blue-950/20 border-l-4 border-blue-600 p-4 mb-8"> <p class="text-sm"><strong>Editor's Note:</strong> Vesco Clean Energy's battery recycling launch was recently featured in <a href="https://www.batterytechonline.com/battery-recycling/vesco-clean-energy-launches-to-safeguard-batteries-through-their-lifespan" target="_blank" rel="noopener noreferrer" class="text-blue-600 hover:underline">Battery Tech Online</a>, highlighting their expansion into nationwide battery management services. This article focuses on how WeighPay ERP powers their enterprise operations.</p> </div> <h2>77 Years of Innovation Meets Modern Enterprise Technology</h2> <p>For over three-quarters of a century, Vesco Clean Energy has been an industry leader in environmental services. But as they expanded into the rapidly growing battery recycling and EV charging infrastructure markets, they faced a critical challenge: their existing systems couldn't keep pace with the complexity of modern battery lifecycle management.</p> <p>As featured in <a href="https://www.batterytechonline.com/battery-recycling/vesco-clean-energy-launches-to-safeguard-batteries-through-their-lifespan" target="_blank" rel="noopener noreferrer" class="text-blue-600 hover:underline">Battery Tech Online</a>, Vesco launched their battery management division in March 2025 to meet the growing demand for responsible battery logistics and recycling. With two facilities managing multiple battery chemistries, regulatory compliance requirements, and temperature-controlled storage across Michigan, they needed an enterprise-grade platform that could scale with their business.</p> <h2>The Challenge: Managing Complex Battery Operations at Enterprise Scale</h2> <div class="grid md:grid-cols-2 gap-6 my-8"> <div> <img src="/attached_assets/stock_images/battery_recycling_fa_ac8b31ab.jpg" alt="Temperature-controlled battery storage facility" class="w-full rounded-lg shadow-lg" /> <p class="text-sm text-muted-foreground mt-2">Temperature-controlled storage for lithium-ion and other battery chemistries</p> </div> <div> <img src="/attached_assets/stock_images/professional_busines_c72cab10.jpg" alt="Vesco Clean Energy executive leadership" class="w-full rounded-lg shadow-lg" /> <p class="text-sm text-muted-foreground mt-2">Executive leadership driving innovation in battery recycling</p> </div> </div> <p>Vesco's expansion into battery recycling and their Vesconnect-branded EV charging network (300+ chargers) created operational complexities that their legacy systems couldn't handle:</p> <ul> <li><strong>Multi-Chemistry Management</strong>: Tracking Li-ion, lead-acid, and alkaline batteries required different handling protocols, storage conditions, and regulatory compliance measures</li> <li><strong>Multi-Facility Coordination</strong>: Their 20,000 sq ft Grand Rapids sorting facility and 5,000 sq ft Saginaw temperature-controlled storage site needed real-time synchronization</li> <li><strong>Regulatory Compliance</strong>: Managing DOT, EPA, and state-level battery recycling regulations across two locations</li> <li><strong>ERP Integration</strong>: Maintaining their existing financial systems while adding operational capabilities</li> <li><strong>Complex Pricing Structures</strong>: Multi-tier supplier pricing for different battery types and volumes</li> </ul> <p>As Jeff Batalucco, Business Development and Program Manager at Vesco Clean Energy, explained to Battery Tech Online: "Our goal is to meet the growing demand for battery management services on a national scale and to strategically partner with stakeholders to ensure a robust and circular supply chain."</p> <h2>The Solution: WeighPay ERP's Modular Enterprise Architecture</h2> <p>WeighPay ERP provided Vesco with a complete enterprise solution built specifically for operations requiring 50+ users. The platform's modular architecture allowed Vesco to deploy exactly the capabilities they needed:</p> <h3>Core Operational Modules</h3> <ul> <li><strong>WMS (Warehouse Management)</strong>: Automated battery sorting and logistics across both facilities with capacity planning for 5.8 million pounds annually at Grand Rapids</li> <li><strong>IMS (Inventory Management)</strong>: Real-time tracking of all battery chemistries with compliance metadata and automated classification</li> <li><strong>TMS (Transportation Management)</strong>: Optimized collection routes for battery pickup across Michigan</li> <li><strong>YMS (Yard Management)</strong>: Streamlined receiving and storage allocation for temperature-sensitive materials</li> </ul> <h3>Business Management Modules</h3> <ul> <li><strong>CMS (Contract Management)</strong>: Centralized supplier and customer agreement tracking across national partnerships</li> <li><strong>SPM (Strategic Pricing Management)</strong>: Multi-tier pricing automation for different battery types and volumes</li> <li><strong>BMS (Billing Management)</strong>: Automated calculations and invoicing integrated with EV charging network</li> <li><strong>SRM/CRM</strong>: Unified supplier and customer relationship management for both battery recycling and EV infrastructure</li> </ul> <div class="my-8"> <img src="/attached_assets/stock_images/electric_vehicle_ev__035e0e5e.jpg" alt="EV charging station infrastructure" class="w-full rounded-lg shadow-lg" /> <p class="text-sm text-muted-foreground mt-2">Vesco Clean Energy manages 300+ EV charging stations across the Midwest through WeighPay ERP</p> </div> <h3>Critical Differentiator: ERP-Agnostic Integration</h3> <p>Unlike traditional ERP systems that force companies to replace their entire infrastructure, WeighPay ERP integrates seamlessly with existing systems like NetSuite, SAP, and Microsoft Dynamics. Vesco maintained their existing financial systems while gaining operational excellence—a true subledger approach that minimizes disruption.</p> <h2>The Results: Immediate Impact, Long-Term Scalability</h2> <p>Vesco Clean Energy achieved remarkable results with WeighPay ERP:</p> <ul> <li><strong>Same-Day Implementation</strong>: Operational within 24 hours of enterprise deployment</li> <li><strong>2-Location Synchronization</strong>: Real-time coordination between 20,000 sq ft Grand Rapids facility and 5,000 sq ft Saginaw facility</li> <li><strong>Complete Battery Lifecycle Tracking</strong>: All chemistries (Li-ion, lead-acid, alkaline, NiMH) with full compliance</li> <li><strong>5.8M Pounds Annual Capacity</strong>: Grand Rapids facility equipped to handle enterprise-scale sorting and fulfillment</li> <li><strong>300+ EV Chargers Managed</strong>: Integrated Vesconnect network operations with EV Connect partnership</li> <li><strong>Regulatory Compliance Automation</strong>: Streamlined DOT, EPA, and state reporting across all operations</li> </ul> <h2>What Vesco's Leadership Says</h2> <blockquote> <p>"The launch of Vesco Clean Energy LLC represents the next step in Vesco Oil Corporation's long-standing dedication to sustainability. With the rapid growth of battery technology and electrification, we see a critical need for responsible battery logistics, recycling, and the development of an efficient charging infrastructure."</p> <footer>— <strong>Lilly Epstein Stotland</strong>, President & CEO, Vesco Clean Energy LLC (via <a href="https://www.batterytechonline.com/battery-recycling/vesco-clean-energy-launches-to-safeguard-batteries-through-their-lifespan" target="_blank" rel="noopener noreferrer" class="text-blue-600 hover:underline">Battery Tech Online</a>)</footer> </blockquote> <h2>Why Enterprise Battery Recyclers Choose WeighPay ERP</h2> <p>Vesco's success demonstrates why WeighPay ERP has become the platform of choice for enterprise-scale battery recycling operations:</p> <ol> <li><strong>Built for Scale</strong>: Designed from the ground up for operations with 50+ users and multi-million pound annual capacity</li> <li><strong>Battery-Specific Intelligence</strong>: Handles the unique requirements of battery lifecycle management, from receiving to recycling, with chemistry-specific workflows</li> <li><strong>Integration-First Architecture</strong>: Works with your existing ERP (NetSuite, SAP, Dynamics) as a subledger, not a replacement</li> <li><strong>Rapid Deployment</strong>: Same-day access with phased module rollout minimizes operational disruption</li> <li><strong>Regulatory Compliance Built-In</strong>: Automated tracking and reporting for DOT, EPA, and state regulations across all battery chemistries</li> <li><strong>Multi-Facility Management</strong>: Real-time synchronization across sorting, storage, and processing facilities</li> </ol> <h2>Learn More About Vesco Clean Energy</h2> <p>For additional details about Vesco Clean Energy's battery recycling services and EV charging solutions, read the full feature in <a href="https://www.batterytechonline.com/battery-recycling/vesco-clean-energy-launches-to-safeguard-batteries-through-their-lifespan" target="_blank" rel="noopener noreferrer" class="text-blue-600 hover:underline">Battery Tech Online</a>.</p> <h2>Ready to Transform Your Battery Operations?</h2> <p>If your battery recycling operation is scaling to enterprise levels, WeighPay ERP provides the operational infrastructure you need to manage complex multi-facility operations, regulatory compliance, and seamless ERP integration.</p> <p><a href="/contact-sales" class="text-blue-600 hover:underline font-semibold">Request an Enterprise Quote</a> to learn how WeighPay ERP can transform your battery recycling operations like it did for Vesco Clean Energy.</p> <p><a href="/case-studies/vesco-clean-energy-battery-recycling" class="text-blue-600 hover:underline">Read the full Vesco Clean Energy success story →</a></p>

About the author

Stacy Duty is the founder and CEO of The WeighPay Group. Since 2011 he has led the development of WeighPay's hybrid-cloud scale and POS platform for scrap metal, recycling, and waste-management operators. · Connect on LinkedIn

View full article